Rapid Mixer Granulator

The RMG - Rapid Mixer Granulator is an ideal mixer widely used in pharmaceutical, chemicals and food industry for wet granulation, dry mixing, wax granulation along with aqueous and solvent granulation. The RMG is so designed to achieve efficient, safe and hygienic mixing by reducing processing time, homogeneous mixing, even distribution of binder, wetting, nucleation and granule size growth with sampling provision for in-process analysis and proven safety during processing, compliant to cGMP standards. Mobile unit on wheels to be easily moved when not in use.

Features:

• Homogeneous binder distribution.
• Specially designed impeller and chopper blades.
• Air purging sealing system for granulator shaft.
• All internal contact parts are under precise control of process & automation.
• Radial mounting of high-speed knife edge chopper to assist blending of powder & to break the lumps produced during operation, which makes granulation faster.
• Parts easy to dismantle clean and re-assemble.
• Jacketed models (temperature controlled with water bath 0-70oC), Vacuum, Mechanical Seals, Binder spraying systems, CIP / WIP systems. - Optional
• Hydraulically operated Lid lifting. – Optional
• Interchangeable bowls ideal for scale-up (See photo below)
• Lockable Castor wheel with Anti vibrating pad
• Port –RS232 for Printing /Communication

Control System:

Mixing process is controlled through HMI + PLC with GAMP compliance. Operating Panel: Located near the machine for ease of operation comprises of HMI, control ON_OFF, Emergency and Hooter. Power Panel: All the main Circuit like Switch gears, Relays, MCBs etc. will be contained in a S.S. Panel box and located on stand. The following functions will be operated through the PLC.

• Process on/off
• Impeller on/off
• Chopper on/off
• Discharge open/close
• Different safety alarms & safety interlock
• Recipe parameters, Batch code, Operator code, Product code, Batch parameters, Process parameters like Impeller speed, Process time etc.

Pneumatic System: The machine is supplied with duly required pneumatic systems of FESTO/ JANATICS

The customer has to ensure, supply of oil free compressed air, also free from any other possible impurity, which may contaminate the product. Air filter and Air water separator are also provided with the machine.

Pressure regulator is provided to regulate the desired air pressure. The system is suitable to accept an Input air pressure of 7kg/cm2 to be terminated at ½" “BSP" terminal. Air lubricator is provided to lubricate solenoid valves and pneumatic cylinders is incorporated in the system. Pressure Switch: A Pressure Switch is incorporated in the Pneumatic circuit to ensure that unless required minimum air pressure is available in the system, the machine cannot be started. And once the machine starts and if the pressure drops below pre-set the value the machine will stop immediately. In case the Flame Proof Machine the pressure Switch is fitted in main panel. Electric and pneumatic panel not required separately it will be accommodated in the frame or at the utility area.