Minicap
Automatic Bench Top Capsule Filling Machine
The MiniCap – Fully Automated Capsule Filling Machine is used for a hand-free, fully automated filling of hard gelatin capsules with free flowing granules, pellets and powders. It was developed for use in R&D and for small batch production producing up to 3,000 capsules per hour. The Mini-Cap is an ideal solution compared to manual capsulation systems. It is one of the first automatic bench-top capsule filling machines on the market.
The MiniCap is equipped with PLC controls and it is designed as per GMP and CE standards.Thanks to its compact size and its smart design; it is easy to install the machine on any solid work bench. A Stainless Steel trolley is available as an option making the unit mobile. The work cycle is totally automatic and is controlled by Programmable Logic Control (PLC). All contact parts are made of GMP compliant materials and can be sterilized in accordance with GMP.
Ideally suited for:
- Pharmaceutical, Nutraceutical, Herbal, Cannabis, Veterinary
- Product Development, Scale Up and Small Batch Manufacturing
- High value, low volume products
Features:
- Easy to Use
- Mini Compact Size
- Human Touch Free Capsulation
- Maximum Output of 3000 Capsules / Hour
- Auto Rejection of Un – Opened Capsules
- Fully Automated Capsulation Work Cycle
- Change Over Time 50 Minutes
- All Contact Parts of SS 316
- Machine manufactured as per CE , CGMP, GAMP Norms
- Minimum BULK required for Trial is 100gms. ( 0.7 to 0.8 gm/cc TBD
Safety Measures
- Electrical front panel box positioned on front side of the machine
- Low-voltage 24-V Front panel control plate with push buttons & key type MMI
- Red emergency push-button on the control desk
- Upper doors front & rear provided with hinge blocks for protection against moving parts & safety switch interlocking in the compression zone
- Lower guards provided for driving assembly with screw locking system & safety switch interlocking
- Vacuum pump with electronic switch & filters
- AC variable drive with PLC Unit is used for turret drive controls
Optional Features
- Liquid filling attachment
- Tablet filling attachment
- Extra change part for capsule size
- Partial filling attachment
- CE certification
- Extra change part for tablet attachment
- Dozing disc
- Recommended spares
- IQ, OQ, DQ documents and test certificates provided on requirement
Technical Specifications
Parameter | Specification |
Production Rate | Up to 3000 capsules/h.* |
Compatible Capsule Size | 00, 0, 1, 2, 3 and 4 |
Electric Voltage | 230 V ±10%, single phase, 50/60 Hz. |
AC Motor Rating | 90 W, 1400rpm, 230V, gear box ratio=30:1 |
Rated Power | 0.75 KW, including vacuum pump |
Vacuum Pump for Capsule Opening | 6 m3/h. (VTE 6) |
Aspiration Vacuum Pump | 90 m3/h. pressure drop=120 mbar |
Air Compressor | 50l./min. at work pressure 1.5 bar |
Pneumatic Requirements | Flow 300l/min. at 6bar |
Instrument dimensions | Approx. 660 × 650 × 880 mm (width x depth x height) |
Net/ Gross weight (without sieve stacks) | Approx. 286 / 435 kg |
Capsulation Specifications
Parameter | No. of Units |
Upper Bushings | 8 Units |
Lower Bushings | 8 Units |
Dosing Disc with Counter Disc | 1 Unit |
Capsule Orientation Group | 1 Unit |
Pins for Powder Compression | 4 Units |
Pin for Powder Transfer | 1 Unit |
Pin for Capsule Closing | 1 Unit |
Dosing Discs (see encl. table) |
1 Each |